ABB PFCL201CE-50KN 3BSE027062R50 High-performance Pressductor
- Product Code: PFCL201CE-50KN 3BSE027062R50
- Availability: In Stock
ABB PFCL201CE-50KN 3BSE027062R50
Pressductor PillowBlock Load Cell for Vertical Force Measurement
Pressductor® Technology
Based on the magnetoelastic effect, providing exceptional accuracy and durability for industrial tension measurement applications.
Product Overview
The ABB PFCL201CE-50KN 3BSE027062R50 is a high-performance Pressductor PillowBlock Load Cell designed specifically for vertical force measurement in industrial applications. As part of ABB's renowned Pressductor® product family, this load cell utilizes advanced magnetoelastic technology to provide accurate and reliable tension measurement.
Machined from a single block of stainless steel, the PFCL201CE-50KN offers exceptional resistance to overloads, shock, and impact, while maintaining high immunity to dust and corrosion. The mill-duty version (CE) is equipped with a fixed connection cable in a protective hose, making it ideal for wire and felt tension applications in paper machines and other harsh industrial environments.
Key Advantages:
- High accuracy and repeatability for precise tension control
- Robust stainless steel construction for durability in harsh environments
- Exceptional overload capacity (10x nominal load)
- Mill-duty design with protective cable for demanding applications
- Immunity to electrical interference and environmental factors
Key Features
Pressductor® Technology
- Operating Principle: Magnetoelastic effect
- Accuracy Class: ±0.5%
- Repeatability Error: < ±0.05%
- Operating Range: 30:1
- Output Signal: High-power AC signal
Load Capabilities
- Nominal Load: 50 kN (11,250 lbs)
- Extended Load: 75 kN (16,875 lbs)
- Transverse Load: 25 kN (5,625 lbs)
- Overload Capacity: 500 kN (112,500 lbs)
- Deflection: 0.02 mm at nominal load
Mechanical Design
- Material: Stainless steel (SIS 2387)
- Protection: Mill-duty with protective hose
- Cable: Fixed connection cable
- Mounting: Pillow block design
- Spring Constant: 2500 kN/mm
Environmental
- Temp Range: -10°C to +90°C
- Zero Drift: < ±0.005%/°C
- Sensitivity Drift: < ±0.010%/°C
- Humidity: Up to 95% RH (non-condensing)
- Protection: Dust and corrosion resistant
Technical Specifications
| Parameter | Value | Unit | Description |
|---|---|---|---|
| Nominal Load | 50.0 | kN | Rated capacity for measurement |
| Nominal Load | 11250 | lbs | Rated capacity for measurement |
| Extended Load | 75.0 | kN | Maximum load with reduced accuracy |
| Permitted Transverse Load | 25.0 | kN | Horizontal load at h=300mm |
| Overload Capacity | 500.0 | kN | Maximum load without damage |
| Deflection | 0.02 | mm | At nominal load |
| Spring Constant | 2500 | kN/mm | Stiffness of the load cell |
| Accuracy Class | ±0.5 | % | Maximum deviation at nominal load |
Environmental Specifications
| Operating Temperature | -10°C to +90°C (14°F to 194°F) |
| Storage Temperature | -40°C to +120°C (-40°F to +248°F) |
| Relative Humidity | 5% to 95% (non-condensing) |
| Zero Point Drift | < ±0.005%/°C, < ±0.003%/°F |
| Sensitivity Drift | < ±0.010%/°C, < ±0.006%/°F |
Material & Construction
| Material | Stainless steel SIS 2387 (DIN X4CrNiMo16-5) |
| Cable Type | Fixed connection cable in protective hose |
| Cable Length | 10 meters standard (custom lengths available) |
| Internal Components | Potted for environmental protection |
| Protection Level | Dust and corrosion resistant |
Pressductor® Technology
ABB's Pressductor® technology is based on the magnetoelastic effect, where the magnetic properties of a material are influenced by the mechanical force applied to it. This principle offers several advantages over traditional strain gauge technology:
- No physical movement or deformation required for measurement
- Exceptional tolerance to overloads and mechanical shock
- Virtually no fatigue limit, allowing unlimited load cycles
- High-power, low-impedance AC signals resistant to electrical interference
- Stable performance over a wide temperature range
The PFCL201CE-50KN utilizes this technology to provide accurate and reliable tension measurement in even the most demanding industrial environments. The output signal is proportional to the applied force, enabling precise control of industrial processes.
Technology Comparison
| Feature | Pressductor® | Strain Gauge |
|---|---|---|
| Overload Capacity | 10x | 2-5x |
| Fatigue Life | Unlimited | Limited |
| Environmental Immunity | High | Moderate |
| Signal Immunity | Excellent | Good |
Applications
Paper Industry
Ideal for wire and felt tension measurement in paper machines. The mill-duty design with protective cable makes it suitable for the harsh conditions found in paper manufacturing processes.
Metal Processing
Used for strip tension measurement in rolling mills, galvanizing lines, and pickling lines. The robust construction withstands the high temperatures and corrosive environments typical in metal processing.
Textile Industry
Provides accurate tension control for yarn, thread, and fabric processing. Ensures consistent product quality by maintaining precise tension levels during manufacturing processes.
General Industry
Suitable for various industrial applications requiring accurate force measurement, including conveyor systems, material testing, and automated production lines in harsh environments.
Installation & Mounting
Mounting Instructions
The PFCL201CE-50KN features a pillow block design that allows for easy and secure installation:
- Mount the load cell to a rigid base using four screws
- Attach the bearing housing to the top of the load cell using four screws
- Ensure proper alignment to prevent transverse loading
- Connect the fixed cable to the appropriate signal conditioning equipment
- Calibrate the system according to the application requirements
Installation Notes:
- Ensure the mounting surface is flat and rigid
- Avoid excessive transverse loads by proper alignment
- Protect the cable from mechanical damage and extreme temperatures
- Follow all safety guidelines during installation
Typical Installation
Accessories Required
- Signal conditioner or transmitter
- Mounting hardware (screws, washers)
- Cable protection conduit (if required)
- Calibration equipment
- Weatherproof enclosure (for outdoor use)
Key Benefits
High Accuracy
±0.5% accuracy class and < ±0.05% repeatability ensure precise and consistent measurement results.
Exceptional Durability
Single-piece stainless steel construction and 10x overload capacity provide superior reliability in harsh environments.
Signal Immunity
High-power AC signals are resistant to electrical interference and earth faults, ensuring stable operation in industrial environments.
Unlimited Fatigue Life
Magnetoelastic technology has no mechanical fatigue limit, providing reliable performance for the lifetime of the equipment.
Ordering Information
| Product Name | Pressductor PillowBlock Load Cell |
| Ordering Code | PFCL201CE-50KN |
| Material Number | 3BSE027062R50 |
| Version | Mill-duty with fixed cable in protective hose |
| Cable Length | 10 meters standard (custom lengths available) |
| Certifications | CE, RoHS compliant |
Related Products
- PFCL201C-50KN: Standard version with Cannon connector
- PFCL201CD-50KN: Version with tight cable gland
- PFCT101: Complementary tension transmitters
- PFCL201CE-20KN: Lower capacity version (20kN)
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The information provided in this document is subject to change without notice. ABB and Pressductor are trademarks of ABB Group.